Custom Components
High-Performance Plastic Parts
Engineering-grade thermoplastic components optimized for durability, dimensional stability, and weight reduction in demanding applications.
High-Temp Materials
Up to 260°C continuous use
Complex Geometries
Overmolding & insert molding
Micro Precision
Parts down to 0.5g shot weight
Engineering-Grade Resins
We work with high-performance thermoplastics designed for demanding applicationsPEEK (Polyetheretherketone)
260°C continuous
Key Properties
Exceptional strength & stiffness
Chemical resistant
Low friction coefficient
Biocompatible
Applications
Medical devices, aerospace, high-performance bearingsPEI (Ultem)
170°C continuous
Key Properties
High heat deflection
Excellent flame resistance
Low smoke generation
Dimensional stability
Applications
Aircraft interiors, automotive under-hood, electrical connectorsPC (Polycarbonate)
120°C continuous
Key Properties
High impact strength
Optical clarity
UV resistant
Excellent toughness
Applications
Protective covers, lenses, lightweight structural partsPA (Nylon 6/66, Glass-filled)
90-110°C continuous
Key Properties
High tensile strength
Excellent wear resistance
Low friction
Chemical resistant
Applications
Gears, bushings, structural components, cable tiesPOM (Acetal/Delrin)
90°C continuous
Key Properties
Low friction & wear
High stiffness
Excellent machinability
Dimensional stability
Applications
Precision gears, bearings, fasteners, valve componentsMolding Processes
Advanced injection molding techniques for complex component requirements
Injection MoldingHigh-volume production with excellent repeatability
10-1000g shot weight
Multi-cavity tooling
Hot runner systems
In-mold decoration
OvermoldingMulti-material components for enhanced functionality
TPE soft-touch grips
Integrated seals
Metal insert overmolding
Color combinations
Insert Molding Precision placement of metal inserts during molding
Threaded inserts
Electrical contacts
Reinforcement elements
Reduced assembly
Micro MoldingMiniature components with micron-level features
Parts < 1g
Tight tolerances
Medical applications
Optical components
Technical Specifications
Our injection molding equipment and expertise enable production of high-precision plastic components with excellent repeatability and minimal variance.
Shot Weight Range0.5g - 1000g
Tolerance Range±0.002" - ±0.005"
Min Wall Thickness0.030" (0.75mm)
Max Part Size400mm x 300mm x 200mm
Cycle Time15-120 seconds
Production Volume100 - 100,000+ units
In-Process QCReal-time monitoring of critical parameters
CMM InspectionDimensional verification to ±0.001"
Surface FinishingTexturing, polishing, painting, printing
Ultrasonic WeldingHermetic sealing and assembly
Pad PrintingMulti-color logos and markings
Clean Room AssemblyClass 10,000 environment available
Design for Manufacturability
Key considerations for optimizing your plastic component designsWall Thickness0.030" - 0.150"Uniform thickness reduces warpage
Draft Angle1° - 3° Facilitates part ejection
Rib Thickness60% of wall Prevents sink marks
Corner Radius0.5 x wall min Reduces stress concentration
